About us

      

Shenzhen, Electrical and Mechanical Industry super Equipment Co., Ltd. was founded in 2000. Dongguan, Shenzhen Electric Foundation is the agent. The company has three departments: the Department of the main electrical cabinets, electrical, supplemented by the Ministry of sheet metal. Shenzhen City, Guangdong Province, located in the bright New Komeito under the village of the town, has a total of more than 4000 square meters factory and dormitory-style garden, the existing staff of more than 100 people, which accounts for 40% of the technical staff, some staff members of the Office of Labor issued the "high-level electrical permit" .
     Department of copper power distribution companies have scheduled press brake, the detector test, and so did not prepare. Professional production and distribution facilities of the main products are: switchgear, generators and cabinets, and network cabinets, counter conversion, power cabinets, electric screen cabinets, cabinet drawers, GCK, GGD, PGL, and so on. Product strict implementation of national and international industry standards for the production, smoothly passed ISO9001 and German DQS Quality Assurance System Certification, "the three-tier measurement units qualified" certification, and so on a number of honorary certificates. Products more secure!
     Department of sheet metal has a CNC punch press, CNC cutting beds, beds, including numerical control of the set-the-art machining equipment, specializing in the production of a variety of models of high-standard and non-standard electrical boxes and bus cable bridge, and so on All products have been adopted by the State Compulsory Certification (3C Certification).
     Department of Electrical mainly engaged in a variety of industrial automation hardware and the original electrical components. There are products on behalf of the various types of circuit breakers, panels generating units (voltage / speed, etc.), instrumentation, power supply and so on.

     The main agent:
          Import brands: Schneider, plastic high-United States, Mitsubishi, LG, etc.;
          Domestic brands: Zhengtai, Delixi and so on.

                     

About cabinets and generators


   

And an overview of cabinet

 
   

And the system is designed for diesel generating sets to run parallel design, manufacture of special equipment. Apply 2 and above with electronic governor of diesel generating units running in parallel (if the diesel generating sets for the machinery required to install electronic speed governor). Start with a long-range generating units, and automatic machines, automatic distribution of the ratio of active power, automatic machine by splitting down stand-by generator failure and showed that the protection and other features. To achieve this system of power frequency, running parallel between the active power distribution unit automatically, so that it allows in a given range; be achieved through the operation of power generating units running in parallel between the active power transfer, in order to switch Unit shutdown or unloading. The system will minimize the number of officers on duty at the intensity of the operation, and to maintain grid frequency rating, improve the quality of electricity supply and distribution of unit load balance between units in order to enhance the rate of load, thereby enhancing the power station's operation and economic stability.
     And cabinets containing synchronization, load distributor, PLG (options), electrical components and high-quality imported or domestic brands of air switches, copper and so on ... by the OEM to optimize the design professional, a senior engineer from, the device has Full-featured, safe and reliable operation, easy maintenance and so on.
Cabinets and the type and characteristics:
1) and manual cabinet: the traditional method of lighting and aircraft systems.

2) and semi-automatic rack: manual generating units, it stands, cabinets and manual systems, closing health, and auto-complete, splitting control.

3) automatic rack well: the city's power to control whether or not to open the unit, as well as the suspension system and an automatic machine and out with solutions, and the automatic load distribution system.

4) and fully automatic cabinet: in the cabinet and automatic basis, using PLC (control) the completion of multiple units with automatic machine and the automatic solution out with the shutdown of the logic function (often called peak shaving).

5) and three remote system: a dedicated single-chip systems, and to complete the cabinet, as well as generating units with the PC machine communication and connection system.

6) Features: simple, beautiful generous. Simple, clearly marked at a glance, even if it is never come into contact with or generating units and the electrical cabinets can in the shortest possible time and to operate the church cabinet.
     Full-featured, with protection against power. Failure to protect the machine functions, according to the strict implementation of the standards GB/T2820.

7) a list of materials: spray OEM, domestic or import brand air switches, and synchronous load dispenser, PLG (options), high-quality electrical components (light meter button switches, etc.) copper, and so on AUXILIARY .
And cabinet making process:
Design, production, testing, installation, commissioning, trial-and-stop after-sales service。
Cabinets and automatic functions
• Introduction

    And automatic machine: When to start after the success of the unit, the power to the cabinet and take planes and, simultaneously detected by the signal, the role of power transfer will be unit and the frequency and phase adjust in line with the bus, plane and sent signals , The role of closing the air switch and machine.

1. Automatically load distribution:

    When 2 or more units and aircraft after the crew started running with load, the load will be the role of distributor power transfer, according to the unit of power, pro-rata allocation of the load.

2. Peak: (prepare options)

    When 2 or more machines running in parallel, changes in the load, according to the size of the load rate, increase or decrease in the number of units running. When the load below the general rate of 35%, the solution will be listed units, higher than the rate of 80% of the load will start side by side units, so that the unit is running in the state of the economy. The functional requirements of such generating units have a self-starting function, to complete.

3. Protection:

               A: simultaneous protection;

               B: protection against power;

               C: over-current and short circuit protection (by the completion of the protectors);

D: over-voltage, under voltage protection (Option Preparation).

4. Instrumentation instructions:

               A: voltmeter;

                B: ammeter;

               C: Frequency table;

               D: power meter;

               E: power factor:

                F: simultaneous instruction sheet (when the observation aircraft and use);

 

Note the structure and technical parameters

 

1. Note structure

     a. GGD-box OEM use, on the surface by the spray treatment, the international color of ash.

     b. Main bus TMR using copper bus, according to full capacity and design, design in the upper part of the OEM. Units of the cable side from the lower end of the OEM air access switches.

2. Technical parameters

            a. Units of the voltage: 220V AC ~ 480V AC,, takes special orders for more than 480V. ,

            b. Single power generating units: 90 ~ 3000KW.

            c. Frequency: 50Hz or 60Hz.

            d. Connection mode: Y then three-phase four-wire.

            e. Synchronous digital difference: 1 25 0, generally set at 10 0.

            f. Cha Du-load distribution: ± 5% adjustable.

            g. Action against power: 5 ~ 20% adjustable.

            h. Power moves are:

                 "NO" 20 ~ 100% adjustable. General set to 80%.

                 "OFF" 0 ~ 80% adjustable. General set to 30-35%.

 

Installation

 

1. OEM to install indoor and buried in the concrete channel steel pedestal, away from the OEM wall not less than 0.8m, Low Voltage Systems should be reliable ground.

2. Generating units access to the output cables and cable should then load the prison, and in line with the specifications of electrical engineering.

3. Generating units should first stand-alone no-load and load test unit to ensure good performance, in line with the request. And then the next step of the machine and debugging. Stand-alone operation when the generator AVR to be poor access components transfer, so that the voltage regulator was -2.5%, and the voltage, frequency sensitivity adjustment.

4. Check the power generation unit with the order, it should be the same.

5. Generating units and between the cabinet and the line of control in accordance with requirements of the drawings then good.

6. Respectively start the generators and power transmission to the cabinet, adjust the voltage generators, frequency, changes should be uniform. Test the emergency shutdown at fault and gate functions, action should be reliable.

7. Operation debugger and machine: After debugging stand-alone, and no-load, and adjust the voltage and frequency, and so that the plane's crew after the circulation of 0 or less than 3% of the rated current, crew and a smooth machine, no circulation operation 3 - 5 minutes to load operation, with about 30-50% of the load, load-conditioning load so that the distributor of pro-rata allocation, poor regulation of transfer links, so that the balance of power factor units, running about 15 minutes, no change in the distribution of load , Dumping load out solutions. Peak further testing, select the host, the host to start, electricity, with capacity to about 80%, should start preparing machines, and automatic machines, automatic load distribution. When the load lower than 35% of the machine should be prepared solution stands out.
Cabinets and the operating instructions
Diesel generating sets each of the control cabinet are automatic / manual functions, users can use any switch

(1): Automatic machine and run:

1, and start the machine: start generating units with a generating units on the air switches (if any), power rack and to regulate the frequency and voltage so that the 2 units in line voltage (less than 5V) and the same frequency (not More than 0.1Hz). 30 seconds and the unit should be automatic, and after the success of the machine to machine and choose to switch twisting 0 files.

    A, and automatic machine operation

(1) to lift the stop switch on the unit.

(2) of the knob controller unit will be placed in the "automatic" position.

(3) manually close the unit switches on the air.

(4) and the cabinet change-over switch on the control panel under "Automatic" and "machine" position.

(5) under rotary key switch automatically, at this time to start generating units at the same time. Start unit and the success of the establishment of voltage to 380V machine when I switch machines and automatic switch on at this time, the system automatically generating units simultaneously, after a few seconds to adjust the system to issue a command signal synchronization, "in parallel order to give directions," light Light, when the second plane switch and closing machine, running side by side for two units to the electricity load.

(6) set the system to operate with. (On the user's power supply systems)

(7) operating system to uninstall. (On the user's power supply systems)

(8) rotating key switch to "stop" state, when the two machines and switching gates at the same time.

(9) unit after three minutes of the unload operation after cooling down.

(10) stop pressing the switch, separate units in a timely manner on the output of the air switch.

B, manual (only a single failure of the operation carried out)

   (1) to lift the stop switch on the unit.

   (2) and the cabinet change-over switch on the control panel under the "manual" and "test" locations.

   (3) of the knob controller unit will be placed in the "manual" position, the crew at this time to start.

   (4) observation unit controller parameters and that the normal operation after the crew closed output manual switch.

   (5) press the button to switch on, switch on and switch machines.

   (6), set to run with a single. (On the user's power supply systems)

   (7) operating system to uninstall. (On the user's power supply systems)

   (8) three minutes after the unit controller knob placed "off" position

(B): Separation and machine: When the load to 35% can be back-up unit at the gate button solution out, and air machine to run 3 - 5 minutes after the shutdown, and the other a stand-alone units can be run or gate Downtime.

  (C): downtime: When the unit high temperature, low oil pressure failure, and other signals and sent to the cabinet, the cabinet and make the solution column, the fault indicator light. Then another load will increase to a unit, such as overloading led to the general operation of the unit down. Failure shutdown, the load should be reduced to a unit capable of undertaking. Failure to identify causes of downtime and then put into operation.

  (D): Emergency shutdown: 2 units and machine operation to a larger circulation, Ju You can not eliminate, the gate should be out solutions. Current, voltage and frequency fluctuations, can stop splitting button and down.

(Wu): peak running: the selected host, the host to start, electricity, with the load, the host team in accordance with the decision and size of the load or stand-alone operation.

 

Troubleshooting

 

Serial number
Phenomenon
Reason
The reasons for exclusion method

 

1

Do not switch on the air together
1, the air switch failure

2, voltage disappear

 

1, according to the manual air switch troubleshooting

2, re-closing

2

Synchronization can not switch on
1, the relay is broken

2, synchronization module does not work

 

3, choose not to switch positions
1, or the replacement of the relay module synchronization

2, the location of the election

3

Uneven distribution of load

 

1, improper adjustments

2, transfer power failure

3, load distributor fault
1, re-adjustment

2, adjusted to exclude electrical fault

3, the load of new distributor

4

Large circulation

 

1, improper adjustments
AVR generating unit failure or power failure transfer
The new AVR or replacement of power transfer

 

Technical parameters
Manufacturing standards: GB7251.1-2005

Protection rating: IP30

The use of the environment: -40 ℃ - ~ 80 ℃

Relative Humidity: 95%

Load distribution: adjustable load to between ± 2%

Against the power to monitor contact: adjustable load to 2%

Reverse Delay Power: 0.5 ~ 15S (adjustable)

Power is to monitor contact: ON 20% ~ 100% OFF 0 ~ 80%

Delay is power: 0.4 ~ 30S

OEM Size: 800mm (W) × 600mm (D) × 2200mm (H)

Color: gray cabinet
Note the important components
1. Module being allocated to monitor and reverse power LSM672

When the frequency stability of the system, the distributor in proportion to the allocation of two or more generating units of the load. E-conditioning system as the speed of the auxiliary equipment, the distributor for each unit of measurement to current and RMS power through a set of parallel signals, can be directed to continuous speed control system, the average distribution to each unit of the load. A feeling of home attached to the load line and can stand-alone or network operators are able to achieve the best performance.


                   
 

2. Synchronizer SYC6714
    Automatic Synchronizer can be complementary to control engine speed, generating units and to the main network to sync up. Synchronization of its monitoring function to promote a set of relay output so that the unit with the main network and the Internet. When the generating units set the speed control system in the best condition, and the rated speed, network and the general process can be completed within 3 seconds. Synchronizer better use of the EAM interface with other speed control system.


                            

3. PLC
     FX2n Series FX Series PLC is the most senior of the module. It has no horses and to the speed of high-level functions, logical option, as well as positioning control characteristics, FX2n from 16-256 path I / O application of a variety of options.

                         

 

Caution 4. Air circuit breakers

Molded Case Circuit Breaker for all types of civil and industrial equipment, power generation and distribution.
Molded Case Circuit Breaker is divided into 8 basic models, from S1 to S8, rated continuous current from 125A to 3200A, rated short-circuit breaking capacity of 16A from the 200KA. They have a variety of different series: motor protection, current limiting and leakage circuit breakers, isolation switches, as well as the application of circuit breakers for the 1000V

                                


Caution
1, in order to avoid the use of the unit or adding them to pull out, there have been generating capacity. In a unit from the time, it is necessary to confirm the withdrawal of the load can be run by other units of the shoulder.

  2, "to fine-tune the speed of the" Reclosure hand, the gate at the completion of the operation button, knob to the resumption of in situ to avoid the impact of the power generating units at

Product warranty
Under normal circumstances one year warranty. (Not including natural disasters and man-made factor of force majeure)
Maintenance
Cabinets and generators to be maintained on a regular basis, a monthly check wiring, every two days to conduct a dust counter electricity and maintenance, dust air compressor used to install water filters, air guns with small hand-held electrical device in the cabinet Purge. After the completion of the Purge

(1) to maintain day-to-day OEM and electrical components of the clean, non-oil and corrosive abuse. A solid connection, there can not be relaxed.

(2) carry out regular checks of the performance is good switch, a power blackout, but the city only after the power supply security.

(3) carry out regular checks of batteries, should ensure that counters the body intact DC power in order to smooth parallel power generation.

(4) check whether the second cable loose.

 

                                                     Shenzhen, Electrical and Mechanical Industry super Equipment Co., Ltd.

                                                       2007-11-18



                          

About ATS conversion cabinet


ATS conversion outlined in the cabinet

 
   

Automatic conversion counter (also known as ATS counters, automatic dual-power switch cabinets, dual power automatic conversion counter) for the main power supply and emergency power supply automatic switching between it and start from the diesel generating units together make up the automatic emergency power supply System at the main power after the power failure will be the automatic emergency lighting, security, power supply, fire-fighting equipment such as load switch to the generating units, hospitals, banks, telecommunications, airports, stations, hotels and factories and enterprises in the emergency power supply and fire power Essential facilities such as electricity.


   &nbs, p;        

Ultra-counter ATS industry characteristics:

 

1) small, beautiful appearance, easy to install, easy to use.

2) Insulated Switchgear body fat with special flame-retardant fibers used to make safe and reliable.

3) Features: simple, beautiful generous. Simple, clearly marked at a glance, even if it is never come into contact with the electrical cabinet ATS can in the shortest period of time the church to operate counter ATS.

4) protection features such as machine failure, according to the strict implementation of the standards GB/T2820.

5) capacity in the range of 32A-6000A.

6) a list of materials: spray OEM, domestic or import brand air switches, and synchronous load dispenser, PLG (options), high-quality electrical components (light meter button switches, etc.) copper, and so on AUXILIARY .
Industry production process Chao:
Design, production, testing, installation, commissioning, trial-and-stop after-sales service.

 

ATS counter functions
• Introduction

① owners prepare to choose;

② side of the city power failure history;

③ the number of parameters set;

④ have a choice of tests. Test, but does not run the generator to start operation carried out in parallel;

⑤ public failure with dry contact output;

⑥ Gong is against Gong, and so on a sound protection;

     City of normal power, whether or not to run generating units, will switch to electric side of the municipal electric power supply to the load; the system will minimize the number of officers on duty to operate the intensity and frequency stability of the grid to maintain and improve the quality of power supply Power-owned and run the stability of the economy. In automatic mode, the normal electricity, whether or not to run generating units, will switch to electric side of the city, municipal electric power supply to the load; when the city lost electricity when power generating units in 30 seconds automatically start side by side, Start after the completion of the ATS will automatically turn the oil side of the machine from diesel generators to the load for

 

Fourth, it is important that components

4.1 pair of power switches that automatically switch


          

And the performance characteristics of
Overview

     HAT400 series of two-way auto-switching power supply controller is a programmable features, automated measurement, LCD display, digital communications as one of the two-intelligent switching power supply module. It sets the figures, intelligence, in a network, measuring and controlling the process automation, reducing human error, dual power switch is an ideal product.

     HAT400 two-way auto-switching power supply controllers for microprocessors by the core components can be accurately detected two three-phase voltage, the emergence of abnormal voltage (over-voltage, under voltage, phase missing) to make accurate judgments and passive output Volume control switch. The device is fully taken into account in a variety of ATS (automatic conversion system load) on the application can be directly used for specific ATS switches, contactors composed of ATS, the air component of the switch, such as ATS.
And the performance characteristics of


★ HAT400 series:

◎ HAT400: There are two sub-gates for the digital switch, such as two electric switch or switch the two air components of the two-switching power supply system

★ apply to both electricity generation or two along the way the city all the way electric power automatic switch;

★ microprocessor to the core, LCD display with backlighting Chinese, touch button operation;

★ accurate collection and display two three-phase voltage, three-phase current, frequency, power, and other parameters;

★ time two three-phase voltage monitor, the emergence of abnormal voltage (over-voltage, under voltage, phase missing) to accurately determine the source and output volume control switch;

★ with internal power switch control circuits and fully taken into account in a variety of dual-power switch on the application (such as the mechanical interlocking of the two contacts, electrical and air-opened, SOCOMEC switch, switch Takada, etc.) can be used as the work of ATS switch The use of power;

★ When the switch all the way in which the failure of closing, the other way if the normal voltage, then automatically switch to another way;

★ automatic / manual switch state, in manual mode, the switch can be forced together at gates;

★ secondary use of passwords to prevent non-professionals misoperation;

★ site can be set to set with / without containing the model of the generating units to operate test machine;

★ power supply can be configured to give priority all the way, the 2nd priority or no priority;

★ reclosing switch with features to prevent the release of the under-voltage switch with instantaneous power (only with HAT400);

★ set off again hold function (only with HAT400) to address the conversion operation and location of the switches can not be inconsistent with the normal closing / gate of the problem;

★ 10-LED clearly shows that the switch controller and the work of state;

★ closing / gate pulse output are (up to 10 seconds) output, the switch in the switch after the completion of the output cut off automatically;

★ switch with switching delay (that is, the middle-Time), the time delay can be set;

★ N line separating the two road design;

★ At the same time, with industry-standard RS-232C and RS-485 communication interface, the application of the statute ModBus communication to realize double-switch power of the "remote control, telemetry, remote" function, to provide free testing to monitor Chinese software will help users to use;

★ allows users to control center at the scene or setting its parameters, and at the same time in the internal memory

FLASH memory, the system will not be lost when the power-down;

★ with real-time clock and calendar;

★ can be recycled to preserve the historical record of the 40 groups, and records of inquiries, including record-keeping, automatic / manual conversion, the reasons for failure, when the switch conversion, electricity, and other parameters;

★ Oil start with a function;

★ input which can be accessed by both the auxiliary contact switch, relay output for the output of passive contact;

★ controller can be used DC power supply (9 ~ 35V) or from the road on January 2 A, N-phase voltage;

★ All the parameters are used to adjust the digital, to abandon the conventional electricity-bit analog to adjust the rates, improved reliability and stability of the whole;

★ has a strong anti-electromagnetic interference ability in strong electromagnetic interference for the complexity of the environment;

★ modular design of the structure, fire-retardant ABS plastic shell, embedded installation, pluggable terminal blocks, compact, easy installation and maintenance

The main technical indicators
1. Power:

DC input :9-35V (need to start the machine oil into the signal)

AC: The Road from January 2 A, N-phase voltage, as long as there is all the way in which power can work, single-phase voltage> 180V.

Line voltage input :0-270V (single-phase) ╱ 0-460V (three-phase)

Three-phase input current :0-5A (rated)

Frequency: 50Hz

2. Communication:

Serial port: RS232C (standard) / RS485

Statute of communication: MODBUS

Baud Rate: 1200 ╱ 2400 ╱ 4800/9600/19200

Parity:

Address: 1-255

 

The working principle
HAT400 two-way auto-switching power supply controller by the survey, revealed that control the import, export, communications and power interface, and other parts.

★ part of the measurement precision by the small transformer (input 0-270V ,0-5A) and pre-signal processing circuit, from access to voltage, current, frequency, phase and other real-time data;

★ part of the show that the use of high-quality liquid crystal (LCD) module, each screen can display 10 × 2 Chinese characters or 122 × 32 pixels of graphics;

★ part of the control to the core 16-bit single-chip, with more than 12 road A ╱ D, watchdog, FLASH memory, and other peripheral chips.

★ input will be able to switch 2nd Rd auxiliary contacts (closing, the release), all of opto-isolation.

★ output for the full-contact passive relay (220V10A).

★ open communications interface from the main interface RS232C/RS485 half-duplex mode, the rate of 1200-19200 communications, machine-up for real-time transmission of data and status, at the same time when the PC for programming parameters, the issue receiving PC Programmable volume.

★ part of the power used high-frequency step-down switching power supply, making more energy, better-equipped for a variety of power supply environment.

In order to improve system reliability, stability, internal control screen with a high degree of stability in the benchmark source, such as the use of redundant fault-tolerant hardware and software technology; In order to improve the whole anti-interference ability, EMC introduced a series of protective measures to ensure that Poor working environment can work in safety.

 

Control



   

Diesel generating sets each of the control cabinet are automatic / manual free conversion, users may need to use any switch.

A, automatic switch

(1) to lift the stop switch on the unit.

(2) the controller unit would start the state is set to "automatic."

(3) When the main city with unusual electrical, automatically switch to standby power side of the city, prepared by two main electric city are unusual when, ATS system issued by the city of abnormal electrical signals to the counter in the same period, over the same period by the cabinet automatically generating units, and Electricity load.

(4) When the main power of any city prepared to resume a normal cabinet to activate the same period, auto-complete with generators to restore power to carry out the parallel city, and then work together to supply the load. After delay after (the delay time can be manually set to 0-1 hours), generating side of the load transfer of power to the city.

(5) by the delay after unloading their electricity generating units with separate municipal electric load to an independent power supply, generators run by the cooling down after the auto unit to enter stand-by status after three minutes of no-load cooling down after running into the stand-by status.

(6) stop pressing the switch, disconnect the unit output of air circuit breakers.

B, manual (only a single failure of the operation carried out)

(1) to lift the stop switch on the unit;

(2) in the same period to counter switch on the control panel under the rotation, "manual" and "test" position;

(3) controller unit will be set to "manual", units start at this time;

(4) observation unit controller of the operating parameters and to confirm its normal closed manually switch unit output;

(5) press the button to switch on, switch on the output circuit breaker;

(6), set to run with a single;

(7) unloading operation of the system;

(8) three minutes after the controller unit is set to "standby"
Notes



   

Product warranty
1, in order to avoid the use of the unit or adding them to pull out, there have been generating capacity. In a unit from the time, it is necessary to confirm the withdrawal of the load can be run by other units of the shoulder.

     2, "to fine-tune the speed of the" Reclosure hand, the gate at the completion of the operation button, knob to the resumption of in situ to avoid the impact of the power distribution unit
Product warranty
Under normal circumstances one year warranty. (Not including natural disasters and man-made factor of force majeure)
Maintenance
ATS counter generators to be maintained on a regular basis, a monthly check wiring, every two days to conduct a dust counter electricity and maintenance, dust air compressor used to install water filters, air guns with small hand-held electrical device to carry out the counter blow So. After the completion of the Purge

(1) to maintain day-to-day OEM and electrical components of the clean, non-oil and corrosive abuse. A solid connection, there can not be relaxed.

(2) carry out regular checks of the performance is good switch, a power blackout, but the city only after the power supply security.

(3) carry out regular checks of batteries, should ensure that counters the body intact DC power in order to smooth parallel power generation.

(4) check whether the second cable loose.